Gr5 Titanium Brake Double Banjo Bolt

Product Introduction

The Gr5 Titanium Brake Double Banjo Bolt is a high-performance fastener designed for use in critical applications such as aerospace, automotive, and medical industries. Made from Grade 5 titanium, a material known for its lightweight and superior strength-to-weight ratio, this product ensures durability, corrosion resistance, and reliability. Whether you are designing a high-performance brake system for an aircraft or a cutting-edge medical device, the Gr5 Titanium Brake Double Banjo Bolt offers the ideal solution for applications that require both strength and lightness.

As a versatile fastener, it is engineered to handle high stress and maintain structural integrity in even the most demanding conditions. Its high tensile strength and resistance to fatigue make it a reliable choice for industries that demand precision and performance.

Technical Specifications

Below are the technical specifications for the Gr5 Titanium Brake Double Banjo Bolt. These values are essential for selecting the right fastener for your application:

US, Russian, and Japanese Production Grades & Standards

These international standards ensure the Gr5 Titanium Brake Double Banjo Bolt meets the highest levels of quality and performance across different global markets.

Product Features

Key Features of Gr5 Titanium Brake Double Banjo Bolt:

1. High Strength-to-Weight Ratio: Gr5 titanium provides a significant weight reduction compared to steel without compromising strength.
2. Corrosion Resistance: Excellent resistance to corrosion, making it ideal for use in marine environments and chemical applications.
3. Enhanced Durability: Withstanding high-stress applications and providing long-lasting performance even under extreme conditions.
4. Biocompatibility: Ideal for medical device applications due to its biocompatible properties.
5. Precision Engineering: Manufactured to meet tight tolerances, ensuring consistent performance and fit.

Applications

The Gr5 Titanium Brake Double Banjo Bolt is used across a wide range of industries that require strength, lightweight materials, and resistance to harsh environments:

• Aerospace: Used in brake systems, landing gears, and structural components.
• Medical Devices: For implants, surgical instruments, and prosthetics.
• Automotive: In high-performance vehicles, racing, and custom brake systems.
• Chemical Processing: Components exposed to aggressive chemicals or corrosive environments.
• Energy Sector: In nuclear power plants, wind turbines, and other high-performance energy applications.
• Marine Engineering: Ideal for use in saltwater conditions where corrosion resistance is paramount.

Manufacturing Process

The Gr5 Titanium Brake Double Banjo Bolt is manufactured through a highly controlled process to ensure consistent quality and performance:

1. Material Selection: Only high-grade titanium (Ti-6Al-4V) is selected to meet the required specifications.
2. Forging: The raw titanium is heated and forged into the desired shape for optimal strength.
3. Machining: Precision CNC machining is used to create threads and other fine details.
4. Heat Treatment: The bolts undergo a heat treatment process to enhance their mechanical properties.
5. Surface Finish: The final product is polished or anodized for improved surface quality and corrosion resistance.

Quality Assurance

Quality assurance is integral to the production of the Gr5 Titanium Brake Double Banjo Bolt. Each bolt undergoes the following checks to ensure it meets international standards:

• Visual Inspection: For surface defects and dimensional accuracy.
• Tensile Testing: To confirm that the tensile strength meets the required standards.
• Corrosion Resistance Testing: Ensuring the bolt performs well in corrosive environments.
• X-Ray and Ultrasonic Testing: For internal defects and structural integrity.

Packaging and Logistics

Each Gr5 Titanium Brake Double Banjo Bolt is carefully packaged to prevent damage during shipping. The bolts are:

• Individually wrapped in protective material.
• Packed in durable containers to avoid any shipping damage.
• Shipped via global logistics networks to ensure timely delivery.

We offer door-to-door service to provide peace of mind for our customers.

Customer Support

We are committed to providing exceptional customer service at every step of the process. Whether you need technical support or assistance with placing an order, our dedicated team is here to help. Contact us via email or phone for inquiries, product specifications, and any further information you may need.

Why Choose Us?

• Complete Product Range: We offer a comprehensive range of titanium products, including custom solutions.
• Full-Process Production: From raw materials to final delivery, we handle every stage of production.
• Global Sales and Agency: Our products are sold worldwide, with a vast network of distributors and partners.
• Custom Solutions: We provide tailored products to meet your specific requirements.
• Fast Delivery: We ensure timely and reliable deliveries, backed by excellent customer service.
• Good Reputation: Our long-standing relationships with industry leaders prove our commitment to quality.
• Timely After-Sales Service: Global after-sales support to address any concerns promptly.

Development History

Product Quality Management

Appearance and size inspection

Tensile test

Bending test

Chemical composition analysis

Electrochemical performance test

Ultrasonic test

Eddy current test

Thickness test

Production and Processing

Titanium sponge raw materials

Titanium sponge processing and smelting

Titanium ingot forging

Machining

Manual grinding and polishing

Manual testing

Workshop and Equipment

​​​

​​​​

 

​​​​

 

​​​

​​​​

 

​​​​

 

​​​​

 

​​​​

 

​​​​

 

Packaging

​​​​

 

 

 

​

Main Products

​​​

Titanium Anode

​​​

Sinrer-metal-powder-filters

 

Titanium Rod

Titanium Plate

Titanium Elbow

Titanium Screw

Applied Industries

Be used in a wide range of industries.

 

​​​​

Electrolytic copper foil manufacturing industry

​​​​

Hydrometallurgy industry

​​​​

Sewage treatment industry

​​​​

Cyclone electrolysis industry

​​​​

Etching liquid electrolysis recovery industry

​​​​

Electrolytic sodium hypochlorite industry

OEM Services

We offer OEM services to help meet your specific needs, whether it's for custom sizes, special finishes, or bulk orders. Contact us to discuss your requirements and receive a personalized solution.

Frequently Asked Questions (FAQs)

1. What is the Gr5 Titanium Brake Double Banjo Bolt used for?

   • It is primarily used in aerospace, automotive, and medical industries for high-performance applications that require a combination of strength, lightness, and corrosion resistance.

2. How strong is Gr5 Titanium?

   • Gr5 Titanium has a tensile strength of 130,000 psi (900 MPa), which makes it highly durable and resistant to stress.

3. Can the bolt be customized?

   • Yes, we offer customization options for thread sizes, surface finishes, and other specifications based on your requirements.

4. What is the maximum temperature the bolt can withstand?

   • The Gr5 Titanium Brake Double Banjo Bolt can withstand temperatures up to 400°C (752°F) without compromising its performance.

5. Is the bolt resistant to corrosion?

   • Yes, the Gr5 Titanium material is highly resistant to corrosion, making it ideal for use in marine, chemical, and medical environments.

Contact Details

For quotes, further information, or technical assistance, please reach out to us:

• Email:Jolina@bjhyti.com
• Phone: +86-18392721678

We look forward to hearing from you and providing the solutions you need for your high-performance applications!