Chlor-alkali electrolyzer

Chlor-Alkali Electrolyzer: Revolutionizing Industrial Chemical Processes

The Chlor-alkali electrolyzer is a critical piece of equipment in modern industrial operations. It plays a pivotal role in the chlor-alkali process, which is fundamental for producing chlorine, caustic soda, and hydrogen—three essential chemicals in industries such as chemical processing, water treatment, and energy.

Whether you are in the chemical, aerospace, or energy sectors, understanding the key features, benefits, and specifications of the Chlor-alkali electrolyzer is crucial for choosing the right equipment that aligns with your needs. In this page, we break down everything you need to know to help you make an informed decision.

Product Introduction

The Chlor-alkali electrolyzer operates through the electrolysis of brine (saltwater) to produce chlorine gas, sodium hydroxide (caustic soda), and hydrogen gas. This electrolyzer is designed to deliver high efficiency, enhanced durability, and cost-effective production of essential chemicals. The system’s robustness makes it ideal for industries where high-volume chemical production is required.

Technical Specifications

Product Features (Key Features)

• High Efficiency: Optimized energy consumption for maximum output, reducing overall operational costs.
• Durability: Built with corrosion-resistant materials such as titanium and nickel, ensuring longevity and consistent performance.
• Customization: Available in various sizes and configurations to meet the specific needs of your chemical production processes.
• Safety: Designed with advanced safety features to prevent hazardous gas leakage and ensure smooth operation.
• Low Maintenance: Requires minimal downtime for maintenance, helping you maintain continuous production.

Applications

The Chlor-alkali electrolyzer is widely used in several industries:

• Chemical Processing: Essential for producing chlorine and caustic soda, which are used in the manufacturing of a variety of chemicals and plastics.
• Water Treatment: Chlorine produced is used for disinfecting drinking water and wastewater.
• Energy: Hydrogen, a by-product of the process, can be used in fuel cells, contributing to cleaner energy production.
• Metal Industry: Used in the production of titanium, zirconium, and other non-ferrous metals by supplying necessary chemicals.

Manufacturing Process

The manufacturing of Chlor-alkali electrolyzers involves a precise process:

1. Material Selection: High-quality titanium and stainless steel are chosen for their resistance to corrosion.
2. Electrolyte Preparation: Sodium chloride solution is prepared to ensure maximum conductivity during the electrolysis process.
3. Electrolyzer Assembly: The electrolysis cell is carefully assembled, ensuring all components are correctly fitted and sealed to prevent leaks.
4. Testing and Calibration: Each unit undergoes rigorous testing to ensure it meets the highest standards of performance, efficiency, and safety.

Quality Assurance

At Baoji Haiyue New Metal Materials Co., Ltd., we adhere to strict quality control measures throughout the production process. Our Chlor-alkali electrolyzers are ISO9001:2015 certified, and every unit is tested for performance, efficiency, and safety. We also provide detailed reports for each unit, ensuring our customers receive only the highest quality products.

Packaging and Logistics

• Packaging: Electrolyzers are securely packed in custom crates to prevent damage during transportation.
• Logistics: We offer global shipping options, ensuring timely delivery to countries across North America, Europe, and Asia-Pacific. Our logistics team works closely with freight partners to guarantee a smooth delivery process.

Customer Support

Our dedicated customer support team is always ready to assist with any inquiries you may have. From pre-purchase consultations to post-sale support, we ensure that all your needs are met with professionalism and expertise.

Why Choose Us

• Complete Product Range: We offer a wide variety of electrolyzers to meet the needs of different industries.
• Full-Process Production: We handle everything in-house—from design to manufacturing, assembly, and testing.
• One-Stop Solution: Whether you need standard models or custom-built electrolyzers, we provide comprehensive solutions tailored to your needs.
• Global Reach: We serve customers worldwide with a strong presence in North America, Europe, and Asia-Pacific.
• Fast Delivery: Our efficient production and shipping processes ensure timely delivery to meet your production schedules.
• Good Reputation: Known for our high-quality products and exceptional customer service.

Development History

Product Quality Management

Appearance and size inspection

Tensile test

Bending test

Chemical composition analysis

Electrochemical performance test

Ultrasonic test

Eddy current test

Thickness test

Production and Processing

Titanium sponge raw materials

Titanium sponge processing and smelting

Titanium ingot forging

Machining

Manual grinding and polishing

Manual testing

Workshop and Equipment

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Packaging

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Main Products

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Titanium Anode

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Sinrer-metal-powder-filters

 

Titanium Rod

Titanium Plate

Titanium Elbow

Titanium Screw

Applied Industries

Be used in a wide range of industries.

 

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Electrolytic copper foil manufacturing industry

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Hydrometallurgy industry

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Sewage treatment industry

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Cyclone electrolysis industry

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Etching liquid electrolysis recovery industry

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Electrolytic sodium hypochlorite industry

OEM Services

We also offer OEM services, allowing you to customize the Chlor-alkali electrolyzer to meet your specific requirements. Whether it's size, material, or technical features, we can design a solution that fits your production needs.

Frequently Asked Questions (FAQs)

1. What is the lifespan of a Chlor-alkali electrolyzer?
The lifespan of an electrolyzer depends on the operating conditions but generally lasts between 10-15 years with proper maintenance.

2. Can the Chlor-alkali electrolyzer be customized?
Yes, we offer fully customizable electrolyzers to fit your unique production requirements.

3. What industries use Chlor-alkali electrolyzers?
Common industries include chemical processing, water treatment, energy, and the metal industry.

4. How do you ensure the quality of the electrolyzers?
We follow stringent quality control measures and conduct comprehensive testing on every unit before shipment.

Contact Details

If you are interested in learning more about our Chlor-alkali electrolyzers or would like a quote, please reach out to us directly:

Email: Jolina@bjhyti.com
Phone: +86-18392721678