Sodium hypochlorite generator

Material: Titanium Gr1, ideal for use in sodium hypochlorite generation due to its corrosion resistance and durability in electrochemical reactions.
Coating: MMO coatings for extended anode life and enhanced electrochemical performance.
Size: Custom sizes available to meet the requirements of different sodium hypochlorite generation systems.
Surface Treatment: Sand blasting, acid cleaning, and polished finishes for improved electrochemical activity and minimized fouling.
Production time: 15 working days, with expedited manufacturing options available.
Product Description

Product Introduction

A Sodium Hypochlorite Generator is an advanced piece of equipment designed to produce sodium hypochlorite (NaOCl) on-site, offering businesses an efficient and eco-friendly alternative to purchasing commercially available chlorine products. These generators work by electrolyzing a saline solution, creating sodium hypochlorite, which is widely used in a variety of industries, including water treatment, sanitation, and chemical processing.

By generating sodium hypochlorite on demand, these systems reduce storage and transportation costs, while providing a reliable and on-site solution for disinfection and bleaching. Whether you're in the chemical processing, water treatment, or food safety industry, a sodium hypochlorite generator can offer significant benefits in terms of safety, cost-effectiveness, and environmental impact.


Technical Specifications

Below is a detailed overview of the technical specifications for the Sodium Hypochlorite Generator:

Specification Description
Production Capacity Ranges from 10 kg/day to 500 kg/day
Input Voltage 220V-380V AC
Power Consumption 1.5-5 kW depending on model
Operating Temperature 0°C to 40°C
Salt Consumption 10-50 kg per day (based on output capacity)
Chlorine Concentration 0.5% to 5% NaOCl (adjustable)
Material Construction Stainless Steel or High-Grade Plastic
Control System PLC control, real-time monitoring, and alarms
Dimensions Varies by model (from compact to industrial sizes)

Titanium electrolytic cell Titanium electrolytic cell Titanium electrolytic cell Titanium electrolytic cell

Key Features

  • On-Demand Production: The generator produces sodium hypochlorite continuously, based on your operational requirements, eliminating the need for large storage tanks.
  • Environmentally Friendly: By generating NaOCl from salt and water, the system minimizes harmful chemical waste and eliminates the need for hazardous chlorine gas.
  • Low Maintenance: With minimal moving parts, these systems are designed to be durable and require less maintenance compared to traditional chemical production methods.
  • Flexible Output: Adjustable production capacity and chlorine concentration to match specific needs, whether it's for small-scale disinfection or large industrial applications.
  • Cost-Effective: Save on transportation and storage costs, while also reducing reliance on hazardous chemicals.

Applications

Sodium hypochlorite generators have versatile applications across various industries:

  • Water Treatment: Used to disinfect water in municipal, industrial, and wastewater treatment plants.
  • Food and Beverage Industry: Ensures the sanitation of processing equipment, packaging materials, and work surfaces.
  • Healthcare: Disinfection of medical instruments, hospital surfaces, and laboratory environments.
  • Agriculture: Used for sanitizing irrigation systems and controlling bacteria in farm operations.
  • Chemical Processing: Ideal for producing chlorine bleach, which is used in various industrial cleaning and chemical manufacturing processes.

Manufacturing Process

The sodium hypochlorite generation process involves the following steps:

  1. Electrolysis: Salt (sodium chloride, NaCl) is dissolved in water to create a saline solution. The solution then undergoes electrolysis, a process that splits the sodium chloride molecules to produce sodium hypochlorite and hydrogen.

  2. Separation: The chlorine produced in the process is mixed with water to form sodium hypochlorite, which is then separated from the hydrogen gas to prevent any contamination.

  3. Storage & Distribution: The generated sodium hypochlorite is stored in a clean container, ready to be dispensed for its intended use. The process ensures high purity and concentration.


Quality Assurance

Quality is paramount in the production of sodium hypochlorite generators. Our units undergo stringent testing and quality checks throughout the manufacturing process to ensure reliability, efficiency, and safety. Key quality measures include:

  • ISO9001:2015 certified manufacturing process.
  • Regular performance checks using advanced testing equipment.
  • Compliance with international standards such as ASTM, ANSI, and CE.
  • Continuous monitoring of chlorine concentration levels to ensure optimal performance.

Packaging and Logistics

To ensure safe and timely delivery of your sodium hypochlorite generator, we utilize robust packaging methods, including:

  • Durable Packaging: Customized boxes or wooden crates for secure transit.
  • Global Shipping: Partnerships with reliable shipping companies for worldwide delivery.
  • Real-Time Tracking: All shipments are tracked, ensuring visibility from order to delivery.

Customer Support

Our commitment to customer satisfaction goes beyond just the sale. We offer:

  • 24/7 Technical Support: Our engineers are available around the clock to assist with any operational or technical questions.
  • Installation and Commissioning: On-site installation services to ensure your generator is up and running without any hassle.
  • Routine Maintenance: We offer maintenance packages to keep your sodium hypochlorite generator functioning at peak efficiency.
  • Spare Parts Availability: Genuine spare parts readily available to ensure minimal downtime.

Why Choose Us?

  • Comprehensive Product Range: From compact models to large-scale systems, we offer a solution for every need.
  • Full-Process Production: We control every step of the manufacturing process, ensuring consistent quality.
  • Global Sales and Agency Network: Our products are available in over 20 countries worldwide, backed by local agents for support.
  • Customized Products: Tailored solutions to meet your specific requirements, including customized output and features.
  • Fast Delivery: We prioritize quick turnaround times, ensuring timely delivery for every project.
  • Good Reputation: Our dedication to customer satisfaction and quality has earned us a solid reputation in the industry.
  • Timely After-Sales Service: Our global after-sales team provides support in a timely and efficient manner.

Development History

 
2010


Company founded in Baoji, "Titanium Valley," specializing in titanium and non-ferrous metals.

 
2012

Expanded product range to include zirconium, tantalum, nickel, tungsten, and molybdenum products.

 
2014

Achieved ISO9001:2015 certification, ensuring high-quality production standards.

 
2016

Upgraded manufacturing facilities, adding VAR furnaces, CNC machinery, and advanced heat treatment systems.

 
2018

Expanded global presence, establishing partnerships in the United States, Germany, and South Korea.

 
2020

Obtained AS9100D certification for aerospace industry compliance and advanced product quality.

 
2022

Introduced customized solutions for the aerospace, medical, and energy industries, enhancing global reach.

 
2024

Celebrated 14 years of excellence with over 2,000 tons of annual titanium production capacity.

 

Product Quality Management

Appearance and size inspection
Appearance and size inspection
Tensile test
Tensile test
Bending test
Bending test
Chemical composition analysis
Chemical composition analysis
Electrochemical performance test
Electrochemical performance test
Ultrasonic test
Ultrasonic test
Eddy current test
Eddy current test
Thickness test
Thickness test

Production and Processing

Titanium sponge raw materials
Titanium sponge raw materials
Titanium sponge processing and smelting
Titanium sponge processing and smelting
Titanium ingot forging
Titanium ingot forging
Machining
Machining
Manual grinding and polishing
Manual grinding and polishing
Manual testing
Manual testing

Workshop and Equipment

Workshop and equipment
Workshop and equipment
 
Workshop and equipment
 
Workshop and equipment
Workshop and equipment
Workshop and equipment
 
Workshop and equipment
 
Workshop and equipment
 
Workshop and equipment
 
Workshop and equipment
 

Packaging

Packaging
 
Packaging
 
Packaging
 
Packaging

Main Products

Titanium Anode
Titanium Anode
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Sinrer-metal-powder-filters
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Titanium Rod
Titanium Plate
Titanium Plate
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TItanium Screw
Titanium Screw

Applied Industries

Be used in a wide range of industries.

 

Electrolytic copper foil manufacturing industry

Electrolytic copper foil manufacturing industry

Hydrometallurgy industry

Hydrometallurgy industry

Sewage treatment industry

Sewage treatment industry

Cyclone electrolysis industry

Cyclone electrolysis industry

Etching liquid electrolysis recovery industry

Etching liquid electrolysis recovery industry

Electrolytic sodium hypochlorite industry

Electrolytic sodium hypochlorite industry

OEM Services

We offer OEM (Original Equipment Manufacturer) services, providing:

  • Custom branding and design to meet your specifications.
  • Tailored technical solutions for unique industrial needs.
  • Flexible production schedules for bulk orders.

Frequently Asked Questions (FAQs)

1. How does a sodium hypochlorite generator work? A sodium hypochlorite generator uses electrolysis to convert salt and water into sodium hypochlorite. The system electrolyzes the salt solution, producing chlorine, which reacts with water to form sodium hypochlorite.

2. What industries use sodium hypochlorite generators? These generators are widely used in industries like water treatment, healthcare, food and beverage, agriculture, and chemical processing.

3. Is the sodium hypochlorite produced safe? Yes, the sodium hypochlorite produced is safe for use in various applications, including disinfection and sanitation, provided it is handled and stored according to safety guidelines.

4. How much space does the generator require? The space required depends on the model and capacity. Compact models are ideal for smaller facilities, while larger systems may require more space for installation and operation.

5. How often should the generator be maintained? Routine maintenance is recommended every 6 months to ensure the generator operates efficiently. Our maintenance packages can help keep your system in top condition.


Contact Details

For more information or to request a quote, please reach out to us:

 
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