Product Introduction

Closed Die Titanium Forgings are high-performance components crafted from premium titanium alloys, offering unparalleled strength, durability, and reliability. These forgings are produced using advanced closed die forging techniques, ensuring precise shapes and superior material properties. Ideal for industries requiring high-performance materials, Closed Die Titanium Forgings are essential for applications where reliability, lightweight characteristics, and corrosion resistance are crucial.

Whether you're in aerospace, medical devices, chemical processing, or marine engineering, our Closed Die Titanium Forgings offer exceptional quality and performance tailored to your specific needs.

Technical Specifications

Below is a detailed overview of the technical specifications for Closed Die Titanium Forgings, ensuring precision and superior performance.

Product Features (Key Features)

• High Strength-to-Weight Ratio: Titanium alloys are known for their impressive strength-to-weight ratio, making them ideal for applications in aerospace and automotive industries.
• Corrosion Resistance: Titanium offers superior resistance to corrosion, especially in harsh environments like marine, chemical processing, and medical sectors.
• Biocompatibility: Titanium is non-toxic and highly biocompatible, making it perfect for medical implants and surgical instruments.
• Customizable: We offer tailored solutions to meet the specific dimensions, shapes, and material properties required for your unique applications.
• Durability: Closed Die Titanium Forgings are known for their durability, ensuring long-lasting performance even in the most demanding conditions.

Applications

Closed Die Titanium Forgings are used across various industries where high performance, corrosion resistance, and strength are paramount:

• Aerospace and Aviation: Aircraft components, engine parts, and structural components.
• Medical Devices and Healthcare: Surgical instruments, prosthetics, and orthopedic implants.
• Chemical Processing: Pressure vessels, piping systems, and heat exchangers that withstand harsh chemical environments.
• Energy Sector: Components for nuclear power plants, solar energy systems, and wind turbines.
• Marine Engineering: Offshore structures, shipbuilding, and underwater applications.
• Industrial Manufacturing: Tools, fasteners, and machinery components.

Manufacturing Process

Closed Die Titanium Forgings are produced using the advanced closed die forging technique. This process involves heating the titanium alloy to a precise temperature, then shaping it within a closed mold under high pressure. The result is a component that exhibits superior strength, uniform grain structure, and enhanced material properties. The closed die forging method minimizes waste and optimizes material usage, making it ideal for large-scale production of intricate and complex parts.

Key steps in the manufacturing process:

1. Material Preparation: High-quality titanium billets are sourced and prepared for forging.
2. Heating: The billets are heated to a precise temperature, ensuring they are malleable enough for shaping.
3. Forging: The heated billets are placed into a closed die mold and subjected to high pressure to form the desired shape.
4. Finishing: After forging, the components undergo additional processes such as machining, heat treatment, and surface treatment to enhance performance and meet customer specifications.

Quality Assurance

At Baoji Haiyue, quality is at the core of everything we do. Our Closed Die Titanium Forgings undergo stringent quality control measures throughout the manufacturing process. Each product is subjected to rigorous testing, including:

• Ultrasonic Testing: Ensures the internal quality of the material, detecting any flaws or inconsistencies.
• Eddy Current Testing: Identifies surface defects or cracks that could affect the performance of the forgings.
• Spectral Analysis: Confirms the composition of the titanium alloy, ensuring compliance with international standards.

Our commitment to quality is demonstrated by our ISO 9001:2015 certification, ensuring every product meets the highest standards of reliability and performance.

Packaging and Logistics

We understand the importance of safe and timely delivery. Our Closed Die Titanium Forgings are carefully packaged using high-quality materials to protect them from damage during transit. We offer global shipping options, ensuring your order arrives on time and in perfect condition. With strategic partnerships with trusted logistics providers, we guarantee efficient, reliable delivery to any part of the world.

Customer Support

Our dedicated customer support team is always ready to assist you. From helping you choose the right material to providing technical support and after-sales service, we ensure a smooth experience every step of the way. We pride ourselves on offering personalized service to meet your specific needs.

Why Choose Us?

• Complete Product Range: We offer a full range of Closed Die Titanium Forgings, as well as other titanium and non-ferrous metal products.
• Full-Process Production: From raw material sourcing to final product delivery, we handle every step in-house.
• Global Reach: With a presence in over 20 countries, we provide reliable service and timely deliveries worldwide.
• Customization: We offer tailored solutions to meet your specific design, material, and performance requirements.
• Fast Delivery: Our efficient production processes ensure quick turnaround times.
• Good Reputation: We are known for delivering high-quality products on time and providing excellent customer service.
• Timely After-Sales Service: We offer responsive support and door-to-door service for a seamless experience.

Development History

Product Quality Management

Appearance and size inspection

Tensile test

Bending test

Chemical composition analysis

Electrochemical performance test

Ultrasonic test

Eddy current test

Thickness test

Production and Processing

Titanium sponge raw materials

Titanium sponge processing and smelting

Titanium ingot forging

Machining

Manual grinding and polishing

Manual testing

Workshop and Equipment

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Packaging

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Main Products

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Titanium Anode

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Sinrer-metal-powder-filters

 

Titanium Rod

Titanium Plate

Titanium Elbow

Titanium Screw

Applied Industries

Be used in a wide range of industries.

 

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Electrolytic copper foil manufacturing industry

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Hydrometallurgy industry

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Sewage treatment industry

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Cyclone electrolysis industry

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Etching liquid electrolysis recovery industry

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Electrolytic sodium hypochlorite industry

OEM Services

We specialize in providing OEM services, allowing you to customize Closed Die Titanium Forgings to meet your exact specifications. Whether you need a specific shape, size, or material property, our team of engineers is ready to work with you to develop a solution that fits your needs.

Frequently Asked Questions (FAQs)

Q: What is the difference between Grade 5 and Grade 23 titanium alloys? A: Grade 5 (Ti-6Al-4V) is a commonly used titanium alloy with excellent strength and corrosion resistance. Grade 23 (Ti-6Al-4V ELI) is an extra-low interstitial version of Grade 5, providing better fracture toughness and is preferred for medical and aerospace applications.

Q: Can you provide custom-sized forgings? A: Yes, we offer customized forgings to meet your specific requirements, whether it’s for small or large-scale production.

Q: What industries use Closed Die Titanium Forgings? A: These forgings are used in aerospace, medical devices, chemical processing, energy, marine engineering, and industrial manufacturing.

Q: Do you offer international shipping? A: Yes, we provide global shipping and timely delivery to customers worldwide.

Contact Details

For more information or to request a quote, feel free to reach out to us:

Email:Jolina@bjhyti.com
Phone: +86-18392721678

We look forward to helping you find the perfect solution for your project. Get in touch today!