Gr5 Titanium Brake Caliper Piston

Gr5 Titanium Brake Caliper Piston: High-Performance Solutions for Demanding Applications

Product Introduction

The Gr5 Titanium Brake Caliper Piston is a high-performance component crafted for industries that demand strength, durability, and lightweight solutions. Commonly used in aerospace, automotive, and industrial sectors, this titanium piston offers superior resistance to wear and corrosion, making it an ideal choice for brake systems in extreme conditions.

Made from Grade 5 Titanium, also known as Ti-6Al-4V, the Gr5 Titanium Brake Caliper Piston offers an unbeatable combination of strength, lightness, and longevity, delivering exceptional performance even in high-stress environments. Whether you're designing for aerospace, medical, or automotive applications, this piston provides the reliable performance you need.

Technical Specifications

Gr5 Titanium Brake Caliper Piston Production Standards

US Standards

• ASTM B348 (Titanium and Titanium Alloy Bars and Billets)
• ASTM F136 (Titanium Alloy for Surgical Implants)

Russian Standards

• GOST 19807-91 (Titanium and Titanium Alloy Materials for Aerospace)

Japanese Standards

• JIS H 4621 (Titanium and Titanium Alloy Forgings)

Product Features (Key Features)

1. Superior Strength-to-Weight Ratio
   Gr5 titanium provides an exceptional strength-to-weight ratio, ensuring high performance while reducing overall vehicle weight.

2. Corrosion Resistance
   Resistant to corrosion from moisture, saltwater, and most acids, Gr5 titanium enhances durability and reliability.

3. Excellent Fatigue Resistance
   With high fatigue strength, these pistons can withstand repeated stress without failure, making them ideal for high-performance applications.

4. Customization Options
   Custom sizes and configurations are available to meet specific application needs in different industries.

5. Heat Resistance
   Withstanding high temperatures (up to 600°C), Gr5 Titanium Brake Caliper Pistons perform excellently under extreme conditions.

Applications

Gr5 Titanium Brake Caliper Pistons are designed for use in various high-performance sectors, including:

• Aerospace & Aviation: Essential for aircraft brake systems due to their lightweight and high-strength properties.
• Automotive: Widely used in performance vehicles and motorsport applications for superior braking power and reduced weight.
• Medical Devices: Employed in surgical tools and implants, where biocompatibility and corrosion resistance are crucial.
• Chemical Processing: Perfect for applications exposed to harsh chemicals, offering unmatched resistance and reliability.
• Energy Sector: Ideal for use in systems requiring high-temperature and corrosion-resistant materials.

Manufacturing Process

The Gr5 Titanium Brake Caliper Piston undergoes a precise manufacturing process to ensure high-quality and reliable results. The process includes:

1. Raw Material Selection: We use high-quality Gr5 titanium billets that comply with ASTM and ISO standards.
2. Precision CNC Machining: Advanced CNC machines are used to ensure precise dimensions and tight tolerances.
3. Heat Treatment: The pistons undergo heat treatment processes to enhance their strength and durability.
4. Surface Finishing: Surface treatment processes such as anodizing or polishing provide an added layer of protection against corrosion.
5. Quality Control: Rigorous testing, including ultrasonic and eddy current testing, ensures that every piston meets the highest quality standards.

Quality Assurance

At Baoji Haiyue, we are committed to delivering products that meet the highest standards of quality. Each Gr5 Titanium Brake Caliper Piston is subjected to thorough inspections at each stage of the manufacturing process. Our quality control includes:

• Visual Inspection: For surface defects and dimensional accuracy.
• Non-Destructive Testing (NDT): Includes ultrasonic and eddy current testing to detect internal imperfections.
• Mechanical Testing: Tensile, yield, and fatigue tests to ensure the piston can withstand harsh conditions.

Our products are ISO9001:2015 certified, ensuring that all manufacturing processes meet global standards.

Packaging and Logistics

We understand the importance of safe and timely delivery. Gr5 Titanium Brake Caliper Pistons are carefully packaged to prevent damage during transport. Packaging options include:

• Vacuum-Sealed: For protection against moisture.
• Custom Packaging: Available for bulk orders or special shipping requirements.
• Global Shipping: With partnerships with reliable logistics providers, we offer timely global delivery to various industries worldwide.

Customer Support

Our dedicated customer support team is available to assist with product inquiries, orders, and after-sales service. We provide:

• Technical Assistance: Expert advice on material selection and application.
• Timely Responses: Quick and responsive communication via email and phone.
• Product Guidance: Detailed documentation to support your application needs.

Why Choose Us

1. Complete Product Range: We offer a full range of titanium products for various applications, including custom solutions.
2. Full-Process Production: From raw material to final product, we handle every step of production.
3. Global Reach: With a strong presence in over 20 countries, we ensure reliable delivery and service worldwide.
4. Fast Delivery: We offer efficient manufacturing and shipping processes to meet tight deadlines.
5. OEM Solutions: We specialize in custom orders tailored to specific industry needs.
6. Customer-Centric Approach: Our commitment to customer satisfaction and technical expertise sets us apart.

Development History

Product Quality Management

Appearance and size inspection

Tensile test

Bending test

Chemical composition analysis

Electrochemical performance test

Ultrasonic test

Eddy current test

Thickness test

Production and Processing

Titanium sponge raw materials

Titanium sponge processing and smelting

Titanium ingot forging

Machining

Manual grinding and polishing

Manual testing

Workshop and Equipment

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Packaging

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Main Products

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Titanium Anode

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Sinrer-metal-powder-filters

 

Titanium Rod

Titanium Plate

Titanium Elbow

Titanium Screw

Applied Industries

Be used in a wide range of industries.

 

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Electrolytic copper foil manufacturing industry

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Hydrometallurgy industry

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Sewage treatment industry

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Cyclone electrolysis industry

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Etching liquid electrolysis recovery industry

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Electrolytic sodium hypochlorite industry

OEM Services

Baoji Haiyue offers comprehensive OEM services, including:

• Custom Sizing: Tailored to your specific dimensions and requirements.
• Material Options: Gr5 titanium and other high-performance materials available.
• Engineering Support: Expert guidance for design and material selection.

Frequently Asked Questions (FAQs)

1. What industries can benefit from Gr5 Titanium Brake Caliper Pistons?

   • Aerospace, automotive, medical, and energy sectors all benefit from the high strength and corrosion resistance of Gr5 titanium.

2. Are custom sizes available?

   • Yes, we offer custom sizes and configurations to meet specific application requirements.

3. How do I place an order?

   • You can contact us directly at jolina@bjhyti.com or call +86-18392721678 to place an order or request a quote.

4. What are the lead times for orders?

   • Lead times vary depending on the order size and customization. Typically, orders are processed within 2-4 weeks.

Contact Details

For quotes or further information, feel free to reach out to us:

• Email:Jolina@bjhyti.com
• Phone: +86-18392721678

We look forward to providing you with the highest quality Gr5 Titanium Brake Caliper Pistons for your needs!