Titanium Piston in PVD Ti-N: Premium Performance and Reliability for High-Demand Industries
Product Introduction: The Titanium Piston in PVD Ti-N is a high-performance component designed for industries that demand top-tier material properties, such as aerospace, medical devices, chemical processing, energy, and marine engineering. Made from titanium and enhanced with a Physical Vapor Deposition (PVD) Ti-N coating, this piston offers superior strength, corrosion resistance, and durability in extreme conditions. This material combination makes it a preferred choice for critical applications where reliability and performance are non-negotiable.
Technical Specifications:
The Titanium Piston in PVD Ti-N comes with the following specifications to meet the rigorous demands of various industries. Below are the main production grades and standards for Titanium Pistons in PVD Ti-N.
Main Specifications of Titanium Piston in PVD Ti-N
Property |
Specification |
Material Type |
Titanium (Grade 5 or Ti-6Al-4V) |
Coating Type |
PVD Ti-N (Titanium Nitride) |
Coating Thickness |
2-5 microns |
Density |
4.43 g/cm³ |
Yield Strength |
900-1,200 MPa |
Ultimate Tensile Strength |
1,000-1,300 MPa |
Hardness (Vickers) |
1,200 - 2,000 HV |
Surface Finish |
Mirror or Satin Finish |
Operating Temperature Range |
-150°C to 550°C |
Corrosion Resistance |
Excellent in harsh environments |
US, Russian, and Japanese Production Grades and Standards
Country |
Grade |
Standard |
United States |
Ti-6Al-4V |
ASTM B348, ASTM F136 |
Russia |
VT6 |
GOST 19807-74, GOST 19190-73 |
Japan |
Ti-6Al-4V |
JIS H 4650, JIS H 4600 |
Product Application Industries
Industry |
Applications |
Aerospace |
Aircraft components, engine parts |
Medical |
Implants, prosthetics, surgical tools |
Chemical |
Reactor parts, pipelines, storage tanks |
Energy |
Nuclear reactors, wind turbine components, solar panels |
Marine |
Offshore structures, shipbuilding |
Industrial |
Machinery components, automotive parts |
Product Features (Key Features):
- Superior Durability: The Ti-N coating provides an additional layer of protection, making the piston resistant to wear, corrosion, and extreme temperatures. This significantly extends its lifespan in demanding environments.
- Lightweight Yet Strong: Titanium is known for its excellent strength-to-weight ratio, making it perfect for aerospace and automotive applications where every gram counts.
- Corrosion Resistance: The PVD Ti-N coating enhances resistance to various harsh environments, making the piston ideal for chemical processing and marine applications.
- High Performance: Capable of withstanding high pressures and temperatures, the titanium piston ensures reliable performance in critical systems.
- Customization: The piston can be tailored to meet specific requirements, including size, shape, and coating thickness, ensuring optimal performance for every application.
Applications:
The Titanium Piston in PVD Ti-N is used in industries that require components with high mechanical performance and resistance to extreme conditions:
- Aerospace & Aviation: Titanium pistons are used in jet engines and aircraft components, providing the strength and durability necessary for high-stress environments.
- Medical Devices & Healthcare: Biocompatible and resistant to corrosion, these pistons are used in surgical instruments and medical implants.
- Chemical Processing: These pistons can handle aggressive chemicals and high temperatures in reactors and pipelines.
- Energy Sector: Critical for nuclear, wind, and solar energy applications, where high performance is essential in extreme conditions.
- Marine Engineering: Marine pistons need corrosion resistance and durability, which makes the Ti-N coated titanium piston ideal for shipbuilding and offshore structures.
- Industrial Manufacturing: Components such as pistons used in industrial machinery and automotive applications benefit from titanium’s strength and lightweight properties.
Manufacturing Process:
The manufacturing of Titanium Piston in PVD Ti-N involves several advanced processes, including:
- Titanium Alloy Preparation: Titanium alloys, often Ti-6Al-4V, are first selected based on their strength and performance characteristics.
- Machining: The pistons are precisely machined to meet specific tolerances and dimensions, using CNC machines for precision.
- PVD Coating: The pistons are then coated with a layer of Titanium Nitride (Ti-N) using PVD (Physical Vapor Deposition) to enhance wear resistance, corrosion resistance, and hardness.
- Quality Control: After manufacturing, the pistons undergo rigorous testing to ensure they meet industry standards for performance and quality.
- Final Inspection: The pistons are subjected to final inspections to verify dimensional accuracy and coating quality before packaging and shipping.
Quality Assurance:
At Baoji Haiyue, quality is a top priority. Every Titanium Piston in PVD Ti-N undergoes thorough inspection and testing, including:
- Ultrasonic and Eddy Current Testing: To detect any internal defects that may affect the material’s integrity.
- Spectral Analysis: To ensure the titanium alloy composition meets the required standards.
- Surface Integrity Tests: To confirm the PVD Ti-N coating meets thickness, hardness, and adhesion standards.
Packaging and Logistics:
- Packaging: Each piston is carefully packed in protective materials to prevent damage during transit. Custom packaging options are available to meet customer requirements.
- Logistics: Baoji Haiyue ensures fast, reliable, and cost-effective shipping, with global delivery capabilities. We offer door-to-door service and ensure timely deliveries to all regions, including North America, Europe, Asia, and the Middle East.
Customer Support:
We understand the importance of timely and effective customer service. Baoji Haiyue offers:
- Technical Consultation: Our team of experts is available to assist you in selecting the right materials and customizing products to suit your application.
- After-Sales Support: Our dedicated support team ensures that any issues are promptly addressed, with global service and local agents ready to assist.
- Product Guidance: We provide full documentation and technical support to help you integrate our products into your systems seamlessly.
Why Choose Us:
- Complete Product Range: From standard to customized solutions, we offer a wide array of titanium products to meet your needs.
- Full-Process Production: Baoji Haiyue controls the entire manufacturing process, ensuring product consistency and quality.
- Global Sales and Agency Network: With a strong global presence, we provide local support to customers around the world.
- Customized Solutions: We offer tailored solutions that are perfect for your specific project requirements.
- Timely Delivery: We guarantee fast production and shipping to meet your deadlines.
- Reliable Reputation: As a leading supplier in the titanium industry, our reputation for quality and customer service speaks for itself.
Development History
2010
Company founded in Baoji, "Titanium Valley," specializing in titanium and non-ferrous metals.
2012
Expanded product range to include zirconium, tantalum, nickel, tungsten, and molybdenum products.
2014
Achieved ISO9001:2015 certification, ensuring high-quality production standards.
2016
Upgraded manufacturing facilities, adding VAR furnaces, CNC machinery, and advanced heat treatment systems.
2018
Expanded global presence, establishing partnerships in the United States, Germany, and South Korea.
2020
Obtained AS9100D certification for aerospace industry compliance and advanced product quality.
2022
Introduced customized solutions for the aerospace, medical, and energy industries, enhancing global reach.
2024
Celebrated 14 years of excellence with over 2,000 tons of annual titanium production capacity.
Product Quality Management
Appearance and size inspection
Chemical composition analysis
Electrochemical performance test
Production and Processing
Titanium sponge raw materials
Titanium sponge processing and smelting
Manual grinding and polishing
Workshop and Equipment
Packaging
Main Products
Titanium Anode
Sinrer-metal-powder-filters
Applied Industries
Be used in a wide range of industries.
Electrolytic copper foil manufacturing industry
Sewage treatment industry
Cyclone electrolysis industry
Etching liquid electrolysis recovery industry
Electrolytic sodium hypochlorite industry
OEM Services:
We offer comprehensive OEM services, including:
- Custom Design and Engineering: Tailor-made products based on your specifications.
- Branding: Products can be customized with your brand logo and design for a personalized touch.
- Bulk Orders: We cater to both small and large-scale orders, with competitive pricing for bulk purchases.
Frequently Asked Questions (FAQs):
-
What is the maximum operating temperature for the Titanium Piston in PVD Ti-N? The piston can operate at temperatures up to 550°C, making it suitable for high-temperature environments.
-
Can I customize the size of the Titanium Piston in PVD Ti-N? Yes, we offer full customization options for sizes, shapes, and coating thickness to meet your exact requirements.
-
What industries use Titanium Pistons in PVD Ti-N? These pistons are used in aerospace, medical, chemical processing, energy, marine engineering, and industrial manufacturing.
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How long does delivery take? Delivery times vary depending on location, but we ensure timely shipping to meet your deadlines.
Contact Details:
For more information or to request a quote, please contact us at:
Feel free to get in touch with us for all your Titanium Piston in PVD Ti-N requirements. We're here to provide the best solutions for your business!